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This guide will help you understand how to prescribe 3D Printed orthoses using LaserCAM Prescribe software.

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Selective Laser Sintering (SLS)

Selective Laser Sintering (SLS) is a technique that involves using a laser as a power source to sinter (melt together) powdered material. For orthosis manufacture this material is commonly Polyamide-11 and Polyamide-12 nylon.

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We currently recommend Selective Laser Sintering (SLS) to our users wishing to manufacture 3D Printed orthoses.

Fused Deposition Modelling (FDM)

Fused Deposition Modelling (FDM), sometimes referred to as Fused Filament Fabrication (FFF), is a 3D printing process in which a continuous filament of a thermoplastic material is fed through a moving, heated printer extruder head. This thermoplastic material is deposited in specific locations on a growing object as per commands defined by a computer control.

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User feedback suggested that thermoplastic polyurethane (TPU) filaments are the most common form of material utilised in this form of printing.

Stereolithography (SLA)/Direct Light Processing (DLP)

Stereolithography (SLA) and Direct Light Processing (DLP) are very similar as both technologies involve the exposure of a liquid resin to a light source. In SLA the resin is exposed to a laser, whereas in DLP a projector is used. This different in light source results in slight differences to achievable accuracy and surface finishing.

Benefits of 3D Printed Orthoses

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